ZENITHCOATS

Our Core Services

Comprehensive powder coating solutions designed to meet diverse industrial and commercial needs with precision and durability.

Batch Type Coating
Service 01

Batch Type Coating

Flexible coating for custom jobs, prototypes, and low-volume requirements. Handles various sizes and materials with precision.

Custom JobsSmall BatchPrototypes
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Conveyor Coating
Service 02

Conveyor Coating

High-volume, continuous production line with automated electrostatic application and energy-efficient curing oven.

Mass ProductionUniform FinishFast Turnaround
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Pre-Treatment
Service 03

Pre-Treatment

Complete surface preparation: degreasing, pickling, phosphating & passivation for superior adhesion and corrosion resistance.

DegreasingPhosphatingPassivation
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R&D Center
Service 04

R&D Center

In-house innovation hub testing new materials, developing custom colours, textures, and optimizing process efficiency.

Color DevelopmentQuality TestingInnovation
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Step-By-Step Workflow

Our Process

From raw metal substrate cleaning to final curing and quality verification — every step is strictly controlled.

01

Surface Cleaning

Heavy-duty degreasing and derusting to ensure 100% contaminant-free raw metal substrate.

Step 01
02

7-Tank Pre-Treatment

Zinc phosphating and passivation for ultra-high corrosion resistance and maximum paint bonding.

Step 02
03

Powder Application

Precision electrostatic spray guns for uniform, drip-free, and flawless film thickness.

Step 03
04

Oven Curing

High-temperature baking in energy-efficient ovens at 180°C - 200°C for complete resin cross-linking.

Step 04
05

Quality Testing

DFT thickness gauge test, cross-hatch adhesion test, and 100% visual inspection before approval.

Step 05
06

Packaging & Dispatch

Protective foam wrapping and scheduled logistics delivery to prevent transit scratching.

Step 06
Industries Served

Coating solutions
for every industry.

01

Hospital Furniture

Hygienic & Antimicrobial

Antimicrobial, easy-to-clean powder coatings engineered for hospital beds, clinical furniture, and medical devices.

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02

Office Furniture

Workspace & Modern Matte

Sleek, scratch-resistant matte and satin finishes for workstation frames, filing cabinets, and ergonomic seating.

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03

Industrial Equipment

Heavy-Duty Protection

Robust protective coatings built to endure harsh chemicals, high abrasion, and demanding industrial environments.

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04

Electrical Control Panels

Insulative & Static-Free

Dielectric and weather-proof coatings providing superior safety and rust prevention for electrical switchgear boxes.

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05

Engineering Components

Precision & Tight Tolerance

Ultra-uniform film thickness engineered for precision automotive, hydraulic, and mechanical metal components.

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06

Storage Equipment

Racks, Shelving & Bins

High-impact resistant coatings designed for industrial racking systems, warehouse logistics, and heavy storage bins.

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07

Casting Industries

Castings, Forgings & MCI

Specialized heat-resistant and rust-preventative powder coating solutions for raw iron castings and forged metal products.

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Powder coating process
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Get in Touch

Our team is ready to assist you with expert guidance on powder coating solutions tailored to your requirements.

Tell us about your component

Get coating guidance, production feasibility, and a tailored quote from our team.