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ZENITHCOATS

Our Core Services

Zenith Coats Coating Feature
Batch Type Coating
Service 01

Batch Type Coating

Flexible coating for custom jobs, prototypes, and low-volume requirements. Handles various sizes and materials with precision.

Custom JobsSmall BatchPrototypes
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Conveyor Coating
Service 02

Conveyor Coating

High-volume, continuous production line with automated electrostatic application and energy-efficient curing oven.

Mass ProductionUniform FinishFast Turnaround
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Pre-Treatment
Service 03

Pre-Treatment

Complete surface preparation: degreasing, pickling, phosphating & passivation for superior adhesion and corrosion resistance.

DegreasingPhosphatingPassivation
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Step-By-Step Workflow

Our Process

From raw metal substrate cleaning to final curing and quality verification — every step is strictly controlled.

01

Surface Cleaning

Heavy-duty degreasing and derusting to ensure 100% contaminant-free raw metal substrate.

Step 01→
02

7-Tank Pre-Treatment

Zinc phosphating and passivation for ultra-high corrosion resistance and maximum paint bonding.

Step 02→
03

Powder Application

Precision electrostatic spray guns for uniform, drip-free, and flawless film thickness.

Step 03→
04

Oven Curing

High-temperature baking in energy-efficient ovens at 180°C - 200°C for complete resin cross-linking.

Step 04→
05

Quality Testing

DFT thickness gauge test, cross-hatch adhesion test, and 100% visual inspection before approval.

Step 05→
06

Packaging & Dispatch

Protective foam wrapping and scheduled logistics delivery to prevent transit scratching.

Step 06→
Industries Served

Coating solutions
for every industry.

Hospital FurnitureStorage EquipmentCasting IndustriesOffice FurnitureIndustrial EquipmentElectrical Control PanelsEngineering Components
01

Hospital Furniture

Hygienic & Antimicrobial

Antimicrobial, easy-to-clean powder coatings engineered for hospital beds, clinical furniture, and medical devices.

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02

Storage Equipment

Racks, Shelving & Bins

High-impact resistant coatings designed for industrial racking systems, warehouse logistics, and heavy storage bins.

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03

Casting Industries

Castings, Forgings & MCI

Specialized heat-resistant and rust-preventative powder coating solutions for raw iron castings and forged metal products.

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04

Office Furniture

Workspace & Modern Matte

Sleek, scratch-resistant matte and satin finishes for workstation frames, filing cabinets, and ergonomic seating.

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05

Industrial Equipment

Heavy-Duty Protection

Robust protective coatings built to endure harsh chemicals, high abrasion, and demanding industrial environments.

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06

Electrical Control Panels

Insulative & Static-Free

Dielectric and weather-proof coatings providing superior safety and rust prevention for electrical switchgear boxes.

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07

Engineering Components

Precision & Tight Tolerance

Ultra-uniform film thickness engineered for precision automotive, hydraulic, and mechanical metal components.

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Get in Touch

Our team is ready to assist you with expert guidance on powder coating solutions tailored to your requirements.

Tell us about your component

Get coating guidance, production feasibility, and a tailored quote from our team.